Advanced Skin-Foam-Skin Extrusion Line - Turnkey Factory Production Solution for Precision Cable Manufacturing LAN Cable

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Driven Type: Electric
• Condition: New
• Certification: CCC, RoHS, ISO, CE
• Warranty: 12 Months
• Screw: Single-Screw
• Applicable Conductor Diameter: φ1.3 - φ4.0mm
• Conductor: 1.5mm² - 10.0mm²
• Minimum Insulation Thickness: ≥0.3mm
• Nylon Outer Material: ≥0.1mm
• Wire Concentricity: 95% or More
• Max. Line Speed: 400mm/Min
• Power: AC380V, Total Power 65kw
• Transport Package: Plastic Packing
• Specification: about 3500kg
• Trademark: Sam
• Origin: China

Product Description

1. Application: 
* Project Name: Wire And Cable Extrusion Machine Line
* Project introduction:The three-layer co-extrusion head simultaneously feeds three different materials, which are precisely combined together inside the die head while still in a molten state. Then, they are simultaneously wrapped around the traveling conductor, forming a three-layer cable structure in one step.

*Suitable for the production of building wire, power wire and other inner layer PVC material double extrusion + outer nylon.
* Rolled products: Wires and cable
 
2. Purpose of the machine
* Provides insulation for the core wire
* Provide protection for wires and cables

Applicable Wires

Specification

Machine Features:

It uses three extruders sharing a single die head to extrude a three-layer structure in one operation:

Inner Skin: Tightly wraps around the conductor, enhancing adhesion and preventing copper conductor oxidation.

Foam: Forms tiny, independent air bubbles within the insulation material through physical or chemical methods. This is a crucial layer for reducing the material's dielectric constant and ensuring high-speed signal transmission.

Outer Skin: Covers the foam layer, providing mechanical protection and smoothing the core surface for easier subsequent processing.

General Parameters
Applicable conductor diameter	φ1.3 – φ4.0mm
Conductor	1.5mm²– 10.0mm²
Min. insulation thickness	≥ 0.3mm
Nylon outer material	≥ 0.1mm
PVC extrusion volume	70 host:150kg/h head open; 35 middle: 20kg/h head open; 35 Outer nylon: 20kg/h head open;
Wire concentricity	95% or more
Max line speed	350mm/min
Center height	1000mm
Power	AC380V, total power 65KW
Color	High light beans green paint (determined by the customer)

Machine Component

630 pay-off	1set
pay-off supporting capstan	1set
Copper straight bench (with toolbox)	1set
Φ70 high-speed extrusion host (dryer + suction machine)	1set
Φ35 middle layer extruder	1set
Double co-extruder head	1set
Front cooling sink	1set
Drying system	1set
Front gauge	1set
High speed printer	1set
Φ35 outer nylon extruder (dryer + suction machine)	1set
Precision high temperature mold-free adjustment head	1set
Cooling sink (1.5 meters + 10 meters before and after, single U-shaped)	1set
Posterior caliper	1set
Double wheel machine	1set
High-frequency spark machine	1set
12m tension storage rack	1set
630 automatic changer	1set
Computer PLC electrical, temperature control box	1set

Packaging & Shipping

1. Product Packaging 
• CCA Copper: Anti-oxidation packaging is required to ensure surface quality during transit. 
• PVC/PE/FEP Products: Standard packaging consists of paper boxes reinforced with wooden crates for structural stability. 
• Tape Products: Paper box packaging with additional wooden framing to prevent deformation.
• Machinery:
Primary protection: PE foam wrapping for shock absorption.
Base reinforcement: Wooden packaging for heavy-duty support.
Container securing: The machine is firmly fixed to the container floor using heavy-duty straps to prevent movement.    
 
2. Shipping Process 
All items are carefully loaded into containers.
For machinery, a forklift is used for safe and efficient handling, and the final securing ensures stability throughout the journe

Our Advantag

1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.
2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries
3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.
4.Supply more environmentally friendly products.
5.Give back to the community and help more people.

SAM's service

1.Pre-sales training: in order to ensure the correct operation of the machine, we can provide customers with professional operation training if needed, including
1) correct operation method
2) correct maintenance method
3) solve simple problems of our products
 
2.During the period of service: Each machine is to be inspected internally and by the buyer himself before shipment. As for machine production, we have our strict product checkout process. We will mark the name of each device. Those devices must be signed to guarantee quality before being sent to our customer's factory,which ensuring the good condition of our products.
 
3.After-sales service: Since the date of shipment, our company's free after-sales service during the warranty period is as follows
1)1 year for mechanical part
2)12-15 months for electrical part
3)Offer lifetime consultation on problems occurred

Company Profile

Shenzhen Sam Electrical Technology Co., Ltd. was established in2022 in B303, Building 2, Phase 1, Software Park, NanshanDistrict, Shenzhen, Guangdong Province, China. It is mainly acompany that integrates turnkey services such as wire and cableplant construction, cable raw material supply, cable equipmentlayout, cable testing laboratory construction, and wire and cablepackaging.
The company provides production equipment and productionsupporting schemes such as upward casting machine, wiredrawing machine Series, annealer machine, extrusion machine,stranding machine, and bunching machine.

FAQ

1.Q: Who are we?
A: We are based in Guangdong, China, supply wire and cable making machine with cable making solution.
 
2.Q: Can I visit your factory?
A: Domestic and foreign customers are warmly welcome to contact us to visit our factory at anytime.
 
3.Q: Do you provide installation and commissioning services?
A: Yes, we can provide the whole production solution service, including installation, commissioning, etc. If there are entry restrictions, we have a mature team to provide professional online installation guidance.
 
4.Q: What information should I provide to get a detailed quotation from you?
A: For a single machine: Usually we need to know the inlet wire size, outlet wire size, productivity, pay-off and take-up wire size to be produced to select the appropriate machine.For a new cable plant or a new cable production line, we need to know the data sheet of the cable to be produced, the productivity, the standards to be followed, etc., in order to design all the machines required.
 
5.Q:Can we test the machine at your factory?
A: Yes, we provide a comprehensive test service before delivery, with engineers to answer questions and hand over the equipment for operation.